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???
09/21/10 13:52
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#178623 - I agree with you.
Responding to: ???'s previous message
Thanks Prof. Kai Klass,
Kai Klaas said:

Are you sure, that the heater is 230V rated at all and not 110V?

Yes the heater is rated for 230V.

Kai Klaas said:

A heater, that cannot withstand the full mains voltage for some seconds or so but needs control over milliseconds periods seems to me to be a really bad design. Maybe the heater is the problem and it is just unhappy coincidence that it failed with your controller?

I believe this is the coincidence. Because, I have already sold over 200 Nos. of these controllers, but none of them had this problem. This is happening at one one customer place.

The Power supply is not proper in those areas. They use a Generator Set if there is a Mains Power Failure.

So, if the Generator generates High Voltage during the Starting Time, then this might cause the heater to fail.

Anyways, by this experience, I will be able to build a better product.

Thanks All.


There is a nice saying: Necessity is the Mother of Invention.
Well, I am building a better product out of necessity.


List of 41 messages in thread
TopicAuthorDate
What is the reason for Heater blowing.            01/01/70 00:00      
   Hof often/how we?            01/01/70 00:00      
      Some more information...            01/01/70 00:00      
   continuous rating            01/01/70 00:00      
      This could be the reason...            01/01/70 00:00      
   Way too much current...            01/01/70 00:00      
      Some more information required...            01/01/70 00:00      
   do you have hysteresis in your control?            01/01/70 00:00      
      No there is no hysteresis.            01/01/70 00:00      
         Four pulses?            01/01/70 00:00      
            The Heaters are failing, electronics is OK.            01/01/70 00:00      
               Why Pulses?            01/01/70 00:00      
                  I will do just that...            01/01/70 00:00      
                     Processor must know about zero-crossings            01/01/70 00:00      
               ??            01/01/70 00:00      
                  soft start            01/01/70 00:00      
                     Soft Start            01/01/70 00:00      
                        an easy and interesting check            01/01/70 00:00      
                           Soft start, again...            01/01/70 00:00      
                  Yes these heaters need Soft start            01/01/70 00:00      
                     Again: Power? Voltage? Current?            01/01/70 00:00      
                        Avoid driving gate all the way to next zero crossing            01/01/70 00:00      
                           Crest factor/power factor correction            01/01/70 00:00      
                     Phase angle control...            01/01/70 00:00      
                        I agree with you.            01/01/70 00:00      
                           Good luck!            01/01/70 00:00      
                           are all heating coils the same ?            01/01/70 00:00      
                           There You Go            01/01/70 00:00      
         re the possible need for hysteresis            01/01/70 00:00      
         Power? Voltage? Current?            01/01/70 00:00      
   Alternate Heating Control Algorithm            01/01/70 00:00      
      Some more clarification...            01/01/70 00:00      
         Voltage - or power? [ed]            01/01/70 00:00      
   The other controllers            01/01/70 00:00      
   Thanks All members.            01/01/70 00:00      
   just suggest..            01/01/70 00:00      
      Reply to JecksonS Ben            01/01/70 00:00      
         Good point!            01/01/70 00:00      
            supposed to            01/01/70 00:00      
         opto isolated triac            01/01/70 00:00      
   My solution            01/01/70 00:00      

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