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???
03/12/12 06:57
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#186591 - More time than money if access to machinery
Responding to: ???'s previous message
Kai Klaas said:
Joseph said:
Would it really be that expensive to accomplish?

I think, yes. You must have a very robust construction which must be able to withstand heavy kicks. Also certain crahses must be taken by the contruction when the pedal "touches" the asphalt in curves or during harsh handling. So you need a frictionless guide for the pedal movement which is free of play and can accept shear forces.

On the other hand you need an elastic holding fixture for the strain gauge which can pick up the pedal forces and transform it into stretch. The elasticity must be very high even linear up to the highest forces without any fatigue for months or even years. At the same time the rider must not feel this elasticity but the kick must be hard and direct.

I think to find a satisfying solution will be a hard and long way. This must be a very accurate construction and the used materials must be high-quality as well. Yes, I think this will become very expensive.

Kai Klaas

You can find lots of references exactly how existing systems works.

One variant used is that the axis the pedal is mounted on have part of it cut open, creating a shear box. So the basic pedal is not really different - just the inner axis.

Another much used variant is instead to have the sensors on the spokes that holds the chain rings.

By the way - you don't need a linear solution. You can correct in software as long as you don't run out of resolution. And torque is very easy to calibrate.

In the end, I don't really think we are talking about any big money, if someone just have a bit of time, and access to a CNC machine. There are quite a number of one-man garage companies that develop and sell most of the bolt-on bike items including hubs, pedals, crank assemblies, ... Their main resource is mechanical skill - not money. It would probably even be possible to get in contact with such a company to get them to make a modification on one of their parts.

List of 61 messages in thread
TopicAuthorDate
bikey design challenge            01/01/70 00:00      
   Only 400W?            01/01/70 00:00      
      Its a bit different on the road            01/01/70 00:00      
         Brilliant idea in the bath            01/01/70 00:00      
            Might work            01/01/70 00:00      
               well...            01/01/70 00:00      
                  So you are yourself saying 400W is a bit low max scale            01/01/70 00:00      
                     O.K then 500 watts            01/01/70 00:00      
                        Battery            01/01/70 00:00      
            Fun with strain gauges            01/01/70 00:00      
         You sure?            01/01/70 00:00      
   nice ride            01/01/70 00:00      
      fanks            01/01/70 00:00      
   Sigma Rox 9.1...            01/01/70 00:00      
      Sigma fake            01/01/70 00:00      
         What do you expect for that price?            01/01/70 00:00      
            Head or tail wind? Or riding in a group or alone?            01/01/70 00:00      
               Way overcomplicating this            01/01/70 00:00      
                  Sensors            01/01/70 00:00      
                     how indeed            01/01/70 00:00      
                  Wrong - you are totally missing the drag factor            01/01/70 00:00      
                     Not at all.            01/01/70 00:00      
                        Real manufacturers haven't found your idea simple...            01/01/70 00:00      
                           Point made            01/01/70 00:00      
                           Some of your points are just wrong            01/01/70 00:00      
                              Sounds like you expect an infinite acceleration            01/01/70 00:00      
                                 Repeat post Ignore            01/01/70 00:00      
                                 I try for a constant power            01/01/70 00:00      
                                    Crank rpm - not back wheel rpm            01/01/70 00:00      
                                       I got the two confused            01/01/70 00:00      
                                          Bandwidth + return channel            01/01/70 00:00      
                        Oh dear, so many variable constants            01/01/70 00:00      
                  rocket science            01/01/70 00:00      
                     So don't ignore them            01/01/70 00:00      
                        Of course, it is...            01/01/70 00:00      
                           wireless            01/01/70 00:00      
                              Costs...            01/01/70 00:00      
                                 cost            01/01/70 00:00      
                                    Another problem            01/01/70 00:00      
                                       This was addressed earlier            01/01/70 00:00      
                                       Multiple strain gauges            01/01/70 00:00      
                                          Competitive bicycling            01/01/70 00:00      
                                             Pulse            01/01/70 00:00      
                                                If I had the power meter            01/01/70 00:00      
                                                   Normalizing with heart beats cancels some errors            01/01/70 00:00      
                                                      Just to get some data to look at            01/01/70 00:00      
                                                         Jez ?            01/01/70 00:00      
                                                            Oh Noes!!!!!!            01/01/70 00:00      
                                                            The plan is            01/01/70 00:00      
                                                               Brum doesn't HAVE mountains            01/01/70 00:00      
                                                                  Ah yes but no but            01/01/70 00:00      
                                                                  Actualy...            01/01/70 00:00      
                                                   If I had a power meter...            01/01/70 00:00      
                                                      Ive been testing things            01/01/70 00:00      
                                                         Well, no            01/01/70 00:00      
                                                            all very well thank you Steve            01/01/70 00:00      
                                                               Getting nasty            01/01/70 00:00      
                                                                  nasty ?            01/01/70 00:00      
                                 More time than money if access to machinery            01/01/70 00:00      
                                 Strain gauge elastic fixtures            01/01/70 00:00      
                           Sure            01/01/70 00:00      

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